Introduction

In this guide you will learn how to assemble a Ford alternator.

Firmly grasp the main shaft, and slide the rotor assembly into the alternator. Firmly grasp the main shaft, and slide the rotor assembly into the alternator.
  • Firmly grasp the main shaft, and slide the rotor assembly into the alternator.

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Drop the bearing spacer to slide down the alternator main shaft. Drop the bearing spacer to slide down the alternator main shaft.
  • Drop the bearing spacer to slide down the alternator main shaft.

the way you've set this up doesn't make sense.

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Drop the front cover onto the alternator. Ensure that the holes are properly aligned visually lining up the cover bolt holes with the receiving bolt holes on the alternator. drop in and torque the 4 body bolts with the 8mm socket wrench.
  • Drop the front cover onto the alternator.

    • Ensure that the holes are properly aligned visually lining up the cover bolt holes with the receiving bolt holes on the alternator.

  • drop in and torque the 4 body bolts with the 8mm socket wrench.

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Drop the pulley on main shaft of the alternator. Thread the pulley nut on the main shaft, hand tightening the pulley down. You may need to use a 24mm impact wrench to tighten the pulley nut enough.
  • Drop the pulley on main shaft of the alternator.

  • Thread the pulley nut on the main shaft, hand tightening the pulley down.

    • You may need to use a 24mm impact wrench to tighten the pulley nut enough.

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Install the output cable adaptor. thread the retaining nut down onto the output cable adaptor. Use a 10mm socket wrench to tighten the retaining nut from the output cable adaptor.
  • Install the output cable adaptor.

  • thread the retaining nut down onto the output cable adaptor.

  • Use a 10mm socket wrench to tighten the retaining nut from the output cable adaptor.

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Conclusion

To reassemble the alternator, follow the steps in reverse order, paying attention to the reassembly reminder bullets.

Dozuki System

Member since: 09/24/2009

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