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A Recipe for Better Food and Bev Manufacturing
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With manufacturers facing the compound challenges of recruitment, retention, and retirements, it’s never been more important to look toward digital solutions to address these issues.
Industry leaders are partnering with Dozuki to overcome their obstacles by capturing internal expertise, improving standardization and training, and increasing worker retention.
Optimize Production Performance
Top Food and Bev companies use Dozuki to solve modern training challenges, hit production goals, and meet compliance requirements.
Bring operators to full competency faster with standard training
Inefficient on-the-job training is a common problem in food and beverage manufacturing. Ditch the classroom training and create training that can be completed where the work happens. Avoid the training variations that occur with peer-to-peer coaching assignments.
Dozuki accelerates time to competency and job productivity by capturing the knowledge of your experts in connected work instructions. Establish a practical training curriculum that scales across your entire frontline. Help workers get up to speed and reduce the learning curve.
Improve efficiency and reduce errors with better training
Waste due to poor processes, bad job shadowing, and unskilled operators is far too common. The waste produced through contamination, damaged materials or machinery, and excessive downtime can’t be recouped — but it can be reduced with a training program designed to instill better practices.
Dozuki takes the guesswork and variance out of frontline work, giving operators instant access to the mission critical instructions they need. With your standards available from anywhere in the factory, workers are empowered to solve problems in real-time and execute work with precision.
Establish a safer working environment that prioritizes compliance
The factory floor in food and beverage is one of the most complex environments in manufacturing. With inexperienced workers comprising a large share of the workforce, operator confusion and injury risk can be a constant — even for the most senior staff.
With visual-first work instructions and extensive language translations, Dozuki puts your critical operating procedures into a format that can be followed by anyone. Turn the actual processes performed by your safety leaders into step-by-step instructions that even new hires can follow safely.
Turn expert knowledge into the working standard
When workers leave or retire, critical operations knowledge walks out the door with them, making it even harder to maintain production levels as new employees are trained up. Pair this with a younger generation who expects information to be delivered in a digital format, and you have a recipe for a knowledge gap.
Dozuki provides a purpose-built system that incentivises experts to share their knowledge with ease. Our platform turns expert knowledge into the digital work instructions that new workers have come to expect.
Achieve and maintain compliance out of the box
Meeting FDA guidelines across systems and processes is no small feat. Auditors expect full visibility into document history and corrective actions, training history of frontline workers, and validated testing of software.
Dozuki has deep expertise in helping manufacturers achieve and maintain compliance. Keep all of your training materials and version histories in one convenient place. Ensure key stakeholders verify and approve any training changes before publishing updates to your operators.
“By using Dozuki to standardize work and improve processes, Johnsonville was able to reduce costs and achieve significant annual savings.
“Our usual changeover took 4 hours, but the first time running it with Dozuki we did it in just 90 minutes. Plus we ran at 127% commit after the changeover, which usually runs at about 60%.
“In just 6 months we were able to cut machine downtime from 2,700 to 1,000 hours. Saving us millions of dollars in downtime alone.
See the Dozuki Difference
We help you capture and standardize knowledge to easily distribute it across your workforce, building simple and engaging training programs so everyone has the same guidance. The result is faster, safer, and better manufacturing.
Connected Work Instructions
Create standardized, audit-ready procedures that are easy to author and quick to implement.
Distribute accurate knowledge across your workforce and track training progress, all from a tablet.
Capture insights straight from the floor to assess performance and discover opportunities for improvement.
Lean on our expert team to create an implementation plan, run change management, and help you deploy.
Additional ResourcesView All Posts
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